ABB 1SAP131000R0278 PM5630-2ETH AC500 Processor Module

Overview

ABB PM5630-2ETH, order code 1SAP131000R0278, is an AC500 V3 CPU for TB56xx-2ETH CPU bases.

ABB lists 8 MB of program/data memory, a 24 VDC supply, one configurable RS-232/RS-485 port, two Ethernet ports, and one CAN interface. The Ethernet interfaces support programming, PROFINET IO controller, EtherCAT master, EtherNet/IP, OPC UA server, and IEC 60870-5-104 functions.

Features

• AC500 PLC CPU Architecture: Serves as the central processing unit for the modular ABB AC500 platform, delivering high-speed execution for complex control algorithms.
• High Processing Speed: Features an ultra-fast controller processing time of 0.00002 ms for rapid logic execution and tight process synchronization.
• Integrated Dual Ethernet: Features two Industrial Ethernet hardware interfaces for network topology integration, fieldbus over Ethernet, and PLC-to-PLC/SCADA communications.
• Multi-Protocol Serial & CAN Support: Includes configurable RS232/RS485 and CAN interfaces for direct connection to HMIs, drives, and specialized instrumentation.
• Onboard Diagnostic Display: Features an integrated LCD display and keypad interface for direct monitoring of system states, IP addresses, and operational diagnostics.
• Generous Memory Allocation: Offers 8 MB memory capacity (39,256 kB total memory space) to accommodate large program structures, recipe data, and local user data storage.

Technical Specifications

Connections / Interfaces

Installation Guidelines

1. Safety Precaution: Disconnect all power sources before mounting, removing, or wiring the processor module or its associated terminal base.
2. Terminal Base Mounting: Secure the appropriate AC500 terminal base to a standard 35 mm DIN rail or mounting plate inside an IP54-rated enclosure.
3. Module Insertion: Carefully align the PM5630-2ETH processor module with the guide rails of the terminal base and push firmly until the locking mechanism engages.
4. Power Supply Connection: Connect a regulated 24 V DC supply (20.4 to 28.8 V DC operating range) to the designated supply terminals on the terminal base.
5. Network Cabling: Plug shielding-compliant RJ45 cables into the Ethernet ports. Verify correct shielding and grounding protocols for RS232/RS485 and CAN networks to prevent communication interference.

Configuration & Maintenance Guidelines

1. Software Environment: Program and configure the PM5630-2ETH using ABB Automation Builder engineering software.
2. Communication Setup: Assign the IP address, subnet mask, and protocol parameters for the dual Ethernet interfaces and configure serial/CAN communication parameters within Automation Builder.
3. Local Monitoring: Use the front-panel display and navigation buttons to verify network parameters, CPU status, and fault messages directly at the cabinet.
4. Parameter Backup: Maintain an up-to-date backup of the PLC project file and firmware settings prior to replacing or servicing the processor module.
5. Replacement Note: If replacing a legacy unit, note that ABB lists 1SAP131000R0378 as the updated replacement product ID. Verify software and firmware compatibility before swapping hardware.

Compliance and Certifications

• CE Declaration of Conformity: Certified under 3ADR980144
• RoHS Compliance: Directives 2011/65/EU and Amendment 2015/863 compliant
• REACH Compliance: Declarations registered under 3ADR980139